When a pipe system fails, the repercussions can be severe. A single pipe failure has the potential to halt operations, endanger employees, damage connected equipment, and significantly increase costs. Pipe stanchions are specifically engineered to prevent these expensive failures. They provide robust support, ensuring that pipes remain stable under various forces.
Are you curious about how pipe stanchions can enhance your pipe system? In this concise guide, we delve into the specifics of stanchion pipe supports and explore how these anchors can strengthen your piping infrastructure.
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What Is a Pipe Stanchion Pipe Support?
A pipe stanchion is a type of pipe support designed to restrict movement in all directions and eliminate rotation within the system. These supports prevent any upward, downward, or lateral movement of the pipes, making them highly rigid anchors that keep the piping system stable under intense conditions.
How Do Pipe Stanchions Function?
Typically, you'll want to install stanchion pipe supports beneath the piping system. You can either weld the stanchion to a steel or concrete base or bolt it to the base. If you're securing the stanchion to a concrete base, adding anchor bolts or a base plate might be beneficial to ensure stability.
How Do Pipe Stanchions Enhance Piping Systems?
Your piping system is constantly exposed to a range of external and internal forces. These forces become more impactful—and potentially damaging—when combined with the immense weight and friction exerted on the piping. Here are some of the forces your piping system faces:
Pipe Weight
Pipes are constructed from heavy materials and carry significant amounts of liquid, adding substantial weight to the supports. Without proper support, this weight can cause pipes to sink into surrounding surfaces, leading to ruptures or collapses. Stanchions provide an additional layer of support to bear the weight of heavy pipes.
Thermal Expansion
Even though pipes might appear stable, heat exchange can cause them to expand and shift slightly. This thermal expansion can lead to pipes rubbing against hard surfaces, potentially damaging their exterior. By using pipe stanchions, you can accommodate these subtle yet critical movements and maintain pipe stability.
Rushing Liquids
Liquids flowing through pipes carry energy and momentum, which can cause the pipes to move when the liquids slosh or collide with elbow walls. If pipes lack proper support, these high-pressure areas can wear down or fail. Stanchions reinforce pipes and offer support in vulnerable locations.
External Forces
In environments like offshore rigs or other outdoor setups, pipes are often subjected to wind, rain, earthquakes, and other external forces. Without adequate support, these elements could dislodge pipes from their current positions and cause damage. Stanchions hold pipes firmly in place despite external pressures.
Corrosion
Even minor movements can cause pipes to scrape against hard surfaces, creating small grooves that may lead to crevice corrosion. This type of surface wear and corrosion can spread throughout the system. Stanchions help reduce corrosion by preventing pipes from moving and rubbing against their surroundings.
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Considerations for Installing Pipe Stanchions
When installing stanchion pipe supports, you have several options. Given the weight and pressure these supports must handle, it's crucial to ensure they function optimally. Here are some factors to consider for long-lasting and effective installations:
Materials
The longevity of pipe stanchions depends on the materials used. Most stanchions are made of raw carbon steel or hot-dip galvanized steel. Before selecting your stanchions, ensure they're made of materials that promote long-term strength. This may involve avoiding dissimilar metal combinations or galvanizing supports to prevent galvanic corrosion.
Welding
Welding is a reliable method to attach stanchions to the piping system. However, if you choose welding, consider the need for regular inspections and maintenance. Welding is semi-permanent and can create weak points in the system. Always allocate time and resources to inspect and care for welded areas.
Adjustability
Not all stanchions need to be permanently welded. Adjustable or bolted supports can provide flexibility, allowing you to adjust pipe height or access piping more easily. This option adds adaptability to your system without compromising its integrity.
Explore More About Pipe Restraints
Pipe stanchions are among the most efficient rigid anchor supports available for stabilizing your piping system. However, if you aim to control movement and further strengthen your pipes, there's a vast array of pipe restraints to explore.
Interested in learning more about pipe restraints and how they can enhance your piping system? Check out our Complete Guide to Pipe Restraints.
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