Analysis and solution to the causes of bending of stone sawing

Granite cutting is commonly performed using diamond-tipped circular saws. These machines are favored for their simple design, strong cutting power, and ease of operation, allowing operators to cut stone blocks according to specific requirements. However, one persistent issue in the industry is the bending of the saw blades during the cutting process. This problem not only affects the quality of the final product but also poses challenges for production efficiency and cost control.

The bending phenomenon typically manifests in two main forms. The first is lateral bending, where the sheet becomes uneven along its length, causing a left-right tilt. The second is vertical bending, which occurs along the depth of the cut, resulting in an uneven surface top to bottom. Many stone processing companies have shared practical insights on how to address these issues. For example, when lateral bending occurs, reducing the blade's feed rate and increasing the horizontal cutting speed can help. Conversely, for vertical bending, increasing the blade’s feed rate while slowing down the horizontal movement often leads to improvement.

Therefore, it's crucial for operators to follow established and proven cutting procedures. When bending problems arise, a thorough investigation into the cutting parameters, machine performance, and environmental factors should be conducted. By identifying the root causes and implementing targeted solutions, companies can significantly reduce waste and improve overall productivity. This proactive approach ensures that minor issues don't escalate into major production setbacks.

Most experts agree that blade quality, the performance of the disc sawing machine, and the precision of the cutting process all play a key role in preventing bending. Additionally, the machine's stability, proper installation, regular maintenance, and adequate cooling and lubrication during cutting are equally important. Ensuring all these elements work together smoothly is essential for achieving consistent and high-quality results in granite cutting operations.

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